Less abrasive wear for twin cyclone in the paper industry

A paper manufacturer with around 500 employees makes some 300,000 tonnes of newspaper, cardboard and special papers. The three main resources for manufacture of paper are wood fibres from deciduous trees and conifers, water and energy. The by-products and waste from the paper manufacturing process are usually used in the factories themselves as biofuel for […]
Weniger Reibverschleiß für Zwillingszyklone in der Papierindustrie

Ein Papierfabrikant produziert mit rund 500 Mitarbeitern ca. 300.000 Tonnen Zeitungspapier, Pappe und Spezialpapiere. Die drei Hauptressourcen der Papierherstellung sind Laub- und Nadelholzfasern, Wasser und Energie. Die Nebenprodukte und Abfälle des Papierherstellungsprozesses werden in den Werken meist als Biobrennstoff zur Energieerzeugung verwertet. Vor dem Verbrennen müssen die Abfälle getrocknet werden. Die zwei Zyklone scheiden nach […]
Ball mills with KALOCER grind longer

Dry or wet mills, as ball mills, ensure the required quality of the raw material quartz sand in the production of aerated concrete. During this process, a high degree of abrasion and impact wear occurs. Kalenborn determined the optimal lining of the ball mill to protect the grinding chamber depending on the material, rotational speed, […]
Kugelmühlen mit KALOCER mahlen länger

Für die Vermahlung von spröden Materialien wie Zement etc. ist weiterhin die mit Kugeln gefüllte Kugelmühle das am häufigsten eingesetzte Zerkleinerungsaggregat. Bei diesem Prozess entsteht in der Kugelmühle ein hoher Reib- und Prallverschleiß. Die optimale Auskleidung der Kugelmühle zum Schutz des Mahlraums lässt sich in Abhängigkeit von Material, Drehgeschwindigkeit, Mahlkörper und weiteren wichtigen Faktoren ermitteln. […]
Im Mischbetrieb läuft alles rund

Jeder Misch- und Rührprozess strapaziert die verwendeten Apparate durch kontinuierlichen Verschleiß. Das gilt für Baustoffe-, Asphalt- und Betonhersteller genauso wie für die Glasindustrie. Normalstahl ist für einen Mischer in der Glasindustrie nicht geeignet, wenn das Mischen des Gemenges mit Glasscherben erfolgt. Es macht daher Sinn die Mischer mit Werkstoffen auszukleiden, um sie vor Verschleiß zu […]
Everything runs smoothly in mixed operation

Every mixing and stirring process puts continuous wear on the equipment used. This applies to manufacturers of building materials, asphalt and concrete as well as to the glass industry. Normal steel is not suitable for a mixer in the glass industry if the batch is mixed with glass fragments. It therefore makes sense to line […]
Lining of the filter cyclones reduces maintenance costs

Our customer is a large group of companies supplying products and services related to extraction, filtration and air cleaning for multiple sectors. It serves wood and paper industry plants, as well as the power engineering, metallurgical, cement, coke and sorting sector. At present, the plant construction company has cooperated with Kalenborn Bazalt Starachowice in relation […]
Kalenborn lining solutions stand up to extreme wear conveying titanium ore

At its largest plant, the world’s leading producer of titanium dioxide has greatly extended the service life of critical piping with Kalenborn abrasion-resistant solutions. Titanium dioxide pigments add brightness and durability to paints, plastics, paper and other everyday products. An especially challenging area of piping runs between the silos, where the titanium ore is stored, […]
Trough chain conveyors – how to prevent wear?

A municipal thermal power plant wishes to prevent progressive wear in their trough chain conveyor. These units are used to collect and transport away ash and slag from the combustion of e.g. coal under the boiler. Trough chain conveyors – how to prevent wear? A municipal thermal power plant wishes to prevent progressive wear in […]
How can the machines in quarries be effectively protected against wear?

Excavators, loaders and dump trucks are very important machines when working in mines and quarries. Due to their intensive use, they are exposed to high loads, which is why they need to be protected with particularly resistant materials. We found this out in collaboration with a key customer. To effectively protect our customer’s machines against […]